how to fix Ford Explorer Fifth Generation (2011-2019) braking issues when stopping?

Ford Explorer Fifth Generation (2011-2019)

Error Codes

2-4 hours

Time

medium

Difficulty

critical

Severity

4 min read

697 words

⚠️ Safety Warning

This issue requires immediate attention. If you are not experienced with automotive repairs, consult a professional mechanic. Working on critical systems can be dangerous.

Problem Statement

Learn how to diagnose and fix braking issues in Ford Explorer Fifth Generation (2011-2019). Step-by-step guide with symptoms, diagnostic steps, and repair instructions.

Affected Component

Brakes

Estimated Time

2-4 hours

⚠️ Safety Warnings

Important safety information - read before proceeding

•Disconnect the battery for safety.
•Ensure the vehicle is on a level surface and secure it with wheel chocks.

Symptoms

•Extended stopping distance
•Vibration or pulsation in the brake pedal
•Grinding or squeaking noises when braking
•Brake warning light illuminated on the dashboard
•Uneven brake pad wear
•Soft or spongy brake pedal feel

Diagnostic Steps

1
Inspect brake fluid level and condition in the master cylinder reservoir.
2
Check for any visible leaks in the brake lines or around the calipers.
3
Scan for any error codes using an OBD-II scanner to identify potential electronic issues.
4
Inspect brake pads for wear and damage, ensuring they meet minimum thickness standards.
5
Examine brake rotors for warping, scoring, or corrosion.
6
Test the brake booster function by pressing the brake pedal with the engine off, then starting the engine to see if the pedal sinks.

Solution

💡 Expert Tip

For complex repairs like this, consider taking photos at each step. This helps if you need to reverse a step or consult with a mechanic. Also, keep all removed parts organized - you may need to reference them during reassembly.

Verification

After completing the repair, verify that the issue has been resolved:

✓Test the affected component to ensure it functions correctly
✓Check for any error codes or warning lights
✓Monitor the vehicle for a few days to ensure the issue does not recur

Prevention Tips

To prevent this issue from occurring again:

•Follow the manufacturer's recommended maintenance schedule
•Address warning signs early before they develop into major issues
•Use quality parts and fluids recommended for your vehicle
•Keep detailed records of all repairs and maintenance

Tools & Equipment Required

•OBD-II scanner
•Jack
•Jack stands
•Lug wrench
•Socket set
•Torque wrench
•Brake fluid
•Brake bleeder kit

Parts Required

•Brake pads
•Brake rotors
•Brake fluid

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Diagnostic Steps

1
Inspect brake fluid level and condition in the master cylinder reservoir.
2
Check for any visible leaks in the brake lines or around the calipers.
3
Scan for any error codes using an OBD-II scanner to identify potential electronic issues.
4
Inspect brake pads for wear and damage, ensuring they meet minimum thickness standards.
5
Examine brake rotors for warping, scoring, or corrosion.
6
Test the brake booster function by pressing the brake pedal with the engine off, then starting the engine to see if the pedal sinks.

Solution

1. Preparation

Gather tools and parts needed for the repair.
Ensure the vehicle is on a level surface and secure it with wheel chocks.
Disconnect the battery for safety.

2. Check and Replace Brake Fluid

Tools Required: Brake fluid, funnel, brake bleeder kit.
Sub-steps:
- Open the hood and locate the master cylinder.
- Remove the cap and check the brake fluid level; top off if necessary with the recommended fluid type (DOT 3 or DOT 4).
- If the fluid is contaminated (dark or debris present), proceed to flush the system.

3. Inspect and Replace Brake Pads

Tools Required: Jack, jack stands, lug wrench, socket set, torque wrench.
Sub-steps:
- Lift the vehicle and remove the wheel to access the brake assembly.
- Remove the caliper bolts using a socket set and carefully slide the caliper off the rotor.
- Inspect the brake pads for wear; if they are below the minimum thickness (typically 3mm), replace them.
- Install new brake pads, ensuring they are properly aligned in the caliper bracket.
- Reinstall the caliper and torque the bolts to the manufacturer’s specifications.

4. Inspect and Replace Brake Rotors

Tools Required: Rotor removal tool (if necessary), torque wrench.
Sub-steps:
- If rotors are warped or damaged, remove them by taking off the caliper bracket and then the rotor.
- Measure the rotor thickness with a micrometer; replace if below minimum specifications.
- Install new rotors, ensuring they are clean and free of any protective coating.
- Reinstall the caliper bracket and torque to specification.

5. Bleed the Brake System

Tools Required: Brake bleeder kit or clear tubing, container for old fluid.
Sub-steps:
- Start at the wheel furthest from the master cylinder and work your way closer.
- Attach the bleeder kit to the caliper and open the bleeder screw.
- Have an assistant press the brake pedal to expel old fluid until new fluid appears, then close the bleeder screw before releasing the pedal.
- Repeat until all wheels have been bled, ensuring no air bubbles appear.