how to fix a slipping clutch in Ford Explorer Fifth Generation (2011-2019)

Ford Explorer Fifth Generation (2011-2019)

Error Codes

4-8 hours

Time

hard

Difficulty

high

Severity

4 min read

639 words

⚠️ Safety Warning

This issue requires immediate attention. If you are not experienced with automotive repairs, consult a professional mechanic. Working on critical systems can be dangerous.

Problem Statement

Learn how to diagnose and fix a slipping clutch in a 2011-2019 Ford Explorer. Step-by-step guide with symptoms, diagnostic steps, and repair instructions.

Affected Component

Transmission

Estimated Time

4-8 hours

⚠️ Safety Warnings

Important safety information - read before proceeding

•Disconnect the battery before working on electrical systems.
•Allow the vehicle to cool before starting work.

Symptoms

•Engine RPM increases without a corresponding increase in vehicle speed
•Difficulty in engaging gears
•Burning smell during operation
•Unusual noises when shifting
•Clutch pedal feels soft or spongy

Diagnostic Steps

1
Inspect the clutch pedal for proper engagement and travel.
2
Check the hydraulic fluid level in the clutch reservoir.
3
Scan the vehicle’s OBD-II system for any related error codes.
4
Perform a visual inspection of the clutch master and slave cylinders for leaks.
5
Measure the clutch disc thickness to determine if it is within specifications.
6
Inspect the flywheel for signs of wear or damage.

Solution

💡 Expert Tip

For complex repairs like this, consider taking photos at each step. This helps if you need to reverse a step or consult with a mechanic. Also, keep all removed parts organized - you may need to reference them during reassembly.

Verification

After completing the repair, verify that the issue has been resolved:

✓Test the affected component to ensure it functions correctly
✓Check for any error codes or warning lights
✓Monitor the vehicle for a few days to ensure the issue does not recur

Prevention Tips

To prevent this issue from occurring again:

•Follow the manufacturer's recommended maintenance schedule
•Address warning signs early before they develop into major issues
•Use quality parts and fluids recommended for your vehicle
•Keep detailed records of all repairs and maintenance

Tools & Equipment Required

•Socket set
•Torque wrench
•Jack and jack stands
•Clutch alignment tool
•Brake cleaner
•Safety goggles

Parts Required

•Clutch kit (disc and pressure plate)
•Flywheel

Related Faults

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Diagnostic Steps

1
Inspect the clutch pedal for proper engagement and travel.
2
Check the hydraulic fluid level in the clutch reservoir.
3
Scan the vehicle’s OBD-II system for any related error codes.
4
Perform a visual inspection of the clutch master and slave cylinders for leaks.
5
Measure the clutch disc thickness to determine if it is within specifications.
6
Inspect the flywheel for signs of wear or damage.

Solution

1. Preparation

Tools Required: Socket set, torque wrench, jack and jack stands, clutch alignment tool, brake cleaner, and safety goggles.
Safety Warnings: Disconnect the battery before working on electrical systems. Allow the vehicle to cool before starting work.

2. Remove the Transmission

Lift the Vehicle: Use a jack and jack stands to lift the vehicle safely.
Disconnect Battery: Remove the negative cable from the battery.
Drain Transmission Fluid: Place a drain pan under the transmission and remove the drain plug.
Remove Driveshaft: Unbolt the driveshaft from the rear differential and slide it out.
Remove Transmission Mounts: Unbolt the transmission mounts from the frame.
Disconnect Wiring and Linkages: Detach any electrical connectors and shift linkages connected to the transmission.
Support Transmission: Use a transmission jack to support the transmission before unbolting it from the engine.
Unbolt Transmission: Remove the bolts securing the transmission to the engine and carefully lower it.

3. Replace Clutch Components

Remove Old Clutch Disc and Pressure Plate: Unbolt the pressure plate from the flywheel and remove the clutch disc.
Inspect and Replace Flywheel (if necessary): Check the flywheel for wear; if damaged, resurface or replace it.
Install New Clutch Kit:
- Position the new clutch disc onto the flywheel using a clutch alignment tool.
- Install the new pressure plate, ensuring it is aligned properly.
- Torque the pressure plate bolts to the manufacturer’s specifications (usually around 18-20 ft-lbs).
Replace Slave Cylinder (if necessary): If the slave cylinder shows signs of wear or leaking, replace it.

4. Reinstall Transmission

Lift Transmission into Place: Using the transmission jack, carefully lift the transmission back into position.
Bolt Transmission to Engine: Securely bolt the transmission to the engine, following the manufacturer’s torque specifications.
Reattach Transmission Mounts: Secure the transmission mounts to the frame.
Reconnect Driveshaft: Reinstall and secure the driveshaft to the rear differential.
Reconnect Wiring and Linkages: Plug in any electrical connectors and reconnect shift linkages.

5. Final Steps

Fill Transmission Fluid: Refill the transmission with the appropriate type and amount of fluid.
Reconnect Battery: Reattach the negative battery cable.
Lower Vehicle: Carefully remove the jack stands and lower the vehicle.