how to fix a rattling noise in my Ford Explorer Fifth Generation (2011-2019)

Ford Explorer Fifth Generation (2011-2019)

Error Codes

2-4 hours

Time

medium

Difficulty

medium

Severity

3 min read

502 words

Problem Statement

Learn how to diagnose and fix rattling noise in Ford Explorer Fifth Generation (2011-2019). Step-by-step guide with diagnostic procedures and repair instructions.

Affected Component

Suspension

Estimated Time

2-4 hours

⚠️ Safety Warnings

Important safety information - read before proceeding

•Disconnect the battery before working on electrical systems.
•Allow the vehicle to cool down before inspecting the exhaust system to avoid burns.

Symptoms

•Rattling noise during acceleration or deceleration
•Noise increases with speed
•Rattling when driving over bumps or uneven surfaces
•Possible loose interior panels or trim
•Vibration felt in the steering wheel

Diagnostic Steps

1
Perform a Visual Inspection: Check for loose exterior components like the exhaust system, heat shields, and splash guards.
2
Test Drive: Drive the vehicle to replicate the noise while listening for specific locations it may originate from.
3
Inspect the Suspension: Examine suspension components such as shock absorbers, struts, and bushings for wear or damage.
4
Check Interior Components: Inspect dashboard and trim pieces for loose fittings, especially around the center console and doors.
5
Use a Chassis Ear: If available, use a chassis ear to isolate the source of the noise more accurately.

Solution

💡 Expert Tip

For complex repairs like this, consider taking photos at each step. This helps if you need to reverse a step or consult with a mechanic. Also, keep all removed parts organized - you may need to reference them during reassembly.

Verification

After completing the repair, verify that the issue has been resolved:

✓Test the affected component to ensure it functions correctly
✓Check for any error codes or warning lights
✓Monitor the vehicle for a few days to ensure the issue does not recur

Prevention Tips

To prevent this issue from occurring again:

•Follow the manufacturer's recommended maintenance schedule
•Address warning signs early before they develop into major issues
•Use quality parts and fluids recommended for your vehicle
•Keep detailed records of all repairs and maintenance

Tools & Equipment Required

•Socket set
•Jack and jack stands
•Screwdriver set
•Chassis ear (if available)

Parts Required

•Exhaust hangers (if damaged)
•Suspension bushings (if worn)
•Interior panel clips (if lost or damaged)

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Diagnostic Steps

1
Perform a Visual Inspection: Check for loose exterior components like the exhaust system, heat shields, and splash guards.
2
Test Drive: Drive the vehicle to replicate the noise while listening for specific locations it may originate from.
3
Inspect the Suspension: Examine suspension components such as shock absorbers, struts, and bushings for wear or damage.
4
Check Interior Components: Inspect dashboard and trim pieces for loose fittings, especially around the center console and doors.
5
Use a Chassis Ear: If available, use a chassis ear to isolate the source of the noise more accurately.

Solution

1. Preparation

Tools Required: Socket set, jack and jack stands, screwdriver set, chassis ear (if available).
Ensure the vehicle is on a flat surface and securely lifted using jack stands.
Disconnect the battery to prevent any electrical issues during repairs.

2. Inspect and Secure Exhaust Components

Sub-steps:
1. Examine the entire exhaust system for loose bolts, broken hangers, or damaged components.
2. Tighten any loose bolts using the socket set. Torque values for exhaust bolts typically range from 15-30 ft-lbs depending on the connection type.
3. Replace any broken hangers to secure the exhaust system properly.

3. Inspect and Repair Suspension Components

Sub-steps:
1. Visually inspect shock absorbers and struts for any signs of leakage or physical damage.
2. Check all bushings and mounts for wear and replace if necessary.
3. Tighten any loose suspension bolts to the manufacturer's specifications (typically around 40-70 ft-lbs depending on the location).

4. Secure Loose Interior Components

Sub-steps:
1. Remove any loose panels using a screwdriver.
2. Apply additional clips or adhesive if necessary to secure them firmly.
3. Reattach the panels, ensuring they are fitted snugly.