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Home/Cars/BMW/3 Series/E90/E91 (2005-2012)/why does my BMW 3 Series E90/E91 (2005-2012) check engine light keep coming on

why does my BMW 3 Series E90/E91 (2005-2012) check engine light keep coming on

BMW 3 Series E90/E91 (2005-2012)

Severity: mediumDifficulty: medium2-4 hours
3 min read
599 words

Problem Statement

## Problem Statement The check engine light on your BMW 3 Series E90/E91 (2005-2012) is illuminating intermittently, indicating a potential issue with the vehicle's engine or emissions system.

Repair Time
2-4 hours

Safety Warnings

  • ⚠Safety Warnings:**
  • ⚠Disconnect the battery before working on electrical components.
  • ⚠Allow the engine to cool before performing any maintenance.

Symptoms

  • •Check engine light illuminated
  • •Rough idle or stalling
  • •Decreased fuel economy
  • •Poor engine performance or hesitation during acceleration
  • •Increased exhaust emissions
  • •Unusual noises from the engine compartment

Diagnostic Steps

  1. 1Scan for error codes using an OBD-II scanner to identify specific issues.
  2. 2Inspect the gas cap for proper sealing and condition; a loose or damaged cap can trigger the light.
  3. 3Check the engine oil level and quality; low or dirty oil can affect engine performance.
  4. 4Examine the air filter for clogs or restrictions; a dirty air filter can lead to poor air-fuel mixture.
  5. 5Inspect spark plugs and ignition coils for wear or damage; faulty ignition components can cause misfires.
  6. 6Test the fuel pressure to ensure the fuel system is operating correctly.

Solution

Solution

1. Preparation

  • Gather all necessary tools and parts.
  • Disconnect the negative battery terminal to prevent any electrical shorts.
  • Allow the engine to cool before starting work.

2. Inspect and Replace Gas Cap

  • Remove the gas cap and inspect for cracks or damage.
  • If damaged, replace it with a new gas cap.
  • Reinstall the gas cap securely to ensure proper sealing.

3. Change Engine Oil and Filter

  • Drain the engine oil using a socket set and oil catch pan.
  • Replace the oil filter with a new one, ensuring proper orientation.
  • Refill the engine with the correct grade of oil as specified in the owner’s manual.

4. Replace Air Filter

  • Open the air filter housing by unclipping or unscrewing.
  • Remove the old air filter and clean the housing.
  • Install the new air filter, ensuring it fits snugly.

5. Replace Spark Plugs and Ignition Coils (if needed)

  • Remove ignition coil covers using a socket set.
  • Disconnect the electrical connectors from the ignition coils.
  • Remove the spark plugs using a spark plug socket.
  • Install new spark plugs, tightening to manufacturer specifications (typically 15-20 Nm).
  • Reinstall ignition coils and reconnect the electrical connectors.

6. Test Fuel Pressure

  • Connect the fuel pressure gauge to the fuel rail.
  • Turn the ignition to the “on” position (do not start the engine) and check pressure readings against manufacturer specifications.
  • If pressure is low, inspect the fuel pump and filter for issues.

Verification

After completing the repair, verify that the issue has been resolved:

  • Test the affected component to ensure it functions correctly
  • Check for any error codes or warning lights
  • Monitor the vehicle for a few days to ensure the issue does not recur

Prevention Tips

To prevent this issue from occurring again:

  • •Follow the manufacturer's recommended maintenance schedule
  • •Address warning signs early before they develop into major issues
  • •Use quality parts and fluids recommended for your vehicle
  • •Keep detailed records of all repairs and maintenance

Tools & Equipment Required

  • OBD-II scanner
  • Socket set
  • Oil catch pan
  • Fuel pressure gauge
  • Torque wrench
  • Screwdrivers

Parts Required

  • New gas cap
  • Engine oil and oil filter
  • Air filter
  • Spark plugs
  • Ignition coils (if necessary)

Additional Information

Repair Time

2-4 hours

Difficulty

medium

Severity

medium

Tools

6 items

Parts

5 items

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