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Home/Cars/BMW/3 Series/E90/E91 (2005-2012)/what causes the P0302 code on my BMW 3 Series E90/E91 (2005-2012)

what causes the P0302 code on my BMW 3 Series E90/E91 (2005-2012)

BMW 3 Series E90/E91 (2005-2012)

Severity: mediumDifficulty: mediumError Code: P03022-4 hours
3 min read
583 words

Problem Statement

## Problem Statement The P0302 code indicates a cylinder 2 misfire in a BMW 3 Series E90/E91 (2005-2012). This code can arise from various issues affecting the ignition system, fuel delivery, or engin

Error Code
P0302
Repair Time
2-4 hours

Safety Warnings

  • ⚠Safety Warnings:**
  • ⚠Disconnect the battery before working on electrical components.
  • ⚠Allow the engine to cool before performing maintenance to prevent burns.

Symptoms

  • •Check engine light illuminated
  • •Rough idle or uneven engine performance
  • •Decreased acceleration or power loss
  • •Increased fuel consumption
  • •Possible engine stalling or hesitation during acceleration

Diagnostic Steps

  1. 1Scan for error codes using an OBD-II scanner to confirm P0302 and check for any related codes.
  2. 2Inspect the ignition coil for cylinder 2 for physical damage or corrosion.
  3. 3Check the spark plug for cylinder 2 for wear, fouling, or improper gap.
  4. 4Perform a fuel injector test on cylinder 2 to ensure it is delivering fuel properly.
  5. 5Conduct a compression test on cylinder 2 to assess engine health.
  6. 6Inspect the wiring and connectors for the ignition coil and fuel injector for signs of damage or corrosion.

Solution

Solution

1. Preparation

  • Gather tools and parts required for the repair.
  • Disconnect the battery to avoid electrical shorts during the repair.
  • Allow the engine to cool before working on the ignition system.

2. Replace Ignition Coil

  • Tools Required: Socket set, torque wrench, dielectric grease
  • Remove the engine cover if applicable.
  • Disconnect the electrical connector from the ignition coil for cylinder 2.
  • Unbolt and remove the ignition coil from the cylinder head.
  • Install the new ignition coil, ensuring it is seated properly.
  • Reconnect the electrical connector and apply dielectric grease to prevent moisture intrusion.

3. Replace Spark Plug

  • Tools Required: Spark plug socket, torque wrench
  • Remove the ignition coil again if previously removed.
  • Use a spark plug socket to remove the spark plug from cylinder 2.
  • Inspect the old spark plug for wear, and install a new spark plug with the correct gap (check manufacturer specifications).
  • Torque the spark plug to the manufacturer’s specification.
  • Reinstall the ignition coil.

4. Test and Replace Fuel Injector (if necessary)

  • Tools Required: Fuel injector puller (if needed), cleaning solvent
  • Disconnect the fuel injector connector for cylinder 2.
  • Remove the fuel rail if necessary to access the injector.
  • Carefully remove the fuel injector from the rail or cylinder head.
  • Inspect and clean the injector or replace it with a new one.
  • Reassemble the fuel rail and reconnect all connectors.

Verification

After completing the repair, verify that the issue has been resolved:

  • Test the affected component to ensure it functions correctly
  • Check for any error codes or warning lights
  • Monitor the vehicle for a few days to ensure the issue does not recur

Prevention Tips

To prevent this issue from occurring again:

  • •Follow the manufacturer's recommended maintenance schedule
  • •Address warning signs early before they develop into major issues
  • •Use quality parts and fluids recommended for your vehicle
  • •Keep detailed records of all repairs and maintenance

Tools & Equipment Required

  • Remove the engine cover if applicable.
  • Disconnect the electrical connector from the ignition coil for cylinder 2.
  • Unbolt and remove the ignition coil from the cylinder head.
  • Install the new ignition coil, ensuring it is seated properly.
  • Reconnect the electrical connector and apply dielectric grease to prevent moisture intrusion.

Parts Required

  • Ignition coil (for cylinder 2)
  • Spark plug (for cylinder 2)
  • Fuel injector (if required)

Additional Information

Error CodeP0302
Repair Time

2-4 hours

Difficulty

medium

Severity

medium

Tools

5 items

Parts

3 items

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