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Home/Cars/BMW/3 Series/E90/E91 (2005-2012)/how to diagnose P0302 misfire code in BMW 3 Series E90/E91 (2005-2012)?

how to diagnose P0302 misfire code in BMW 3 Series E90/E91 (2005-2012)?

BMW 3 Series E90/E91 (2005-2012)

Severity: mediumDifficulty: mediumError Code: P03021-3 hours
3 min read
548 words

Problem Statement

## Problem Statement The vehicle is displaying a P0302 diagnostic trouble code (DTC), indicating a misfire detected in cylinder 2 of a BMW 3 Series E90/E91 (2005-2012).

Error Code
P0302
Repair Time
1-3 hours

Safety Warnings

  • ⚠Safety Warnings:**
  • ⚠Disconnect the battery before working on electrical systems.
  • ⚠Allow the engine to cool before removing spark plugs or other components.

Symptoms

  • •Check engine light illuminated
  • •Rough engine idle
  • •Loss of power during acceleration
  • •Possible backfiring or popping sounds from the exhaust
  • •Decreased fuel economy
  • •Increased exhaust emissions

Diagnostic Steps

  1. 1Scan for error codes** using an OBD-II scanner to confirm the P0302 code and check for any additional codes.
  2. 2Inspect the spark plug** in cylinder 2 for wear, damage, or improper gap.
  3. 3Check the ignition coil** for cylinder 2 using a multimeter to test resistance and ensure it's functioning correctly.
  4. 4Perform a compression test** on cylinder 2 to verify the engine's mechanical integrity.
  5. 5Examine the fuel injector** for cylinder 2 for blockage or malfunction by performing a resistance test and listening for operation.
  6. 6Inspect wiring and connectors** for the ignition coil and fuel injector for any signs of damage or corrosion.

Solution

Solution

1. Preparation

  • Gather tools and parts needed for the repair.
  • Ensure the vehicle is parked on a flat surface and the engine is cool.
  • Disconnect the battery to prevent electrical shorts.

2. Replace Spark Plug

  • Remove the engine cover if applicable.
  • Disconnect the ignition coil from the electrical connector.
  • Remove the ignition coil from cylinder 2 by pulling it straight out.
  • Unscrew the spark plug using a spark plug socket and ratchet.
  • Install a new spark plug, ensuring it is gapped to manufacturer specifications (typically 0.028-0.032 inches for BMW).
  • Reinstall the ignition coil and reconnect the electrical connector.

3. Replace Ignition Coil (if needed)

  • If the ignition coil was found faulty during diagnostics:
    • Remove the faulty ignition coil as described above.
    • Install a new ignition coil in cylinder 2.
    • Ensure it is seated correctly and reconnect the electrical connector.

4. Check Fuel Injector (if needed)

  • If the fuel injector is faulty:
    • Disconnect the fuel injector connector.
    • Remove the fuel injector from cylinder 2.
    • Install a new fuel injector ensuring it is properly seated and connected.

5. Reassemble and Test

  • Reconnect the battery and ensure all connections are secure.
  • Start the engine and allow it to idle for a few minutes.
  • Check for any new codes using the OBD-II scanner and monitor engine performance.

Verification

After completing the repair, verify that the issue has been resolved:

  • Test the affected component to ensure it functions correctly
  • Check for any error codes or warning lights
  • Monitor the vehicle for a few days to ensure the issue does not recur

Prevention Tips

To prevent this issue from occurring again:

  • •Follow the manufacturer's recommended maintenance schedule
  • •Address warning signs early before they develop into major issues
  • •Use quality parts and fluids recommended for your vehicle
  • •Keep detailed records of all repairs and maintenance

Tools & Equipment Required

  • OBD-II scanner
  • Spark plug socket
  • Ratchet and extensions
  • Multimeter
  • Compression tester (if needed)

Parts Required

  • Spark plug
  • Ignition coil (if faulty)
  • Fuel injector (if faulty)

Additional Information

Error CodeP0302
Repair Time

1-3 hours

Difficulty

medium

Severity

medium

Tools

5 items

Parts

3 items

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