why does my Tesla Model S Original (2012-2020) make a clicking noise when I drive

Tesla Model S Plaid/Refresh (2021-present)

Error Codes

2-4 hours

Time

medium

Difficulty

medium

Severity

3 min read

537 words

Problem Statement

Learn how to diagnose and fix the clicking noise in Tesla Model S (2012-2020). Step-by-step guide with diagnostic procedures and repair instructions.

Affected Component

Suspension

Estimated Time

2-4 hours

⚠️ Safety Warnings

Important safety information - read before proceeding

•Ensure the vehicle is on a flat surface and secure before working underneath.
•Always use jack stands when lifting the vehicle; never rely solely on the jack.

Symptoms

•Clicking noise when accelerating or turning
•Noise frequency increases with vehicle speed
•Possible vibrations felt through the vehicle
•No warning lights illuminated on the dashboard
•Unusual tire wear observed

Diagnostic Steps

1
Inspect the tires for foreign objects or irregular wear patterns.
2
Check the wheel lug nut torque to ensure they are properly secured.
3
Examine the CV joints and axles for signs of wear or damage.
4
Inspect the suspension components for any loose or damaged parts.
5
Scan the vehicle's onboard diagnostics for any hidden error codes that could indicate issues.

Solution

💡 Expert Tip

For complex repairs like this, consider taking photos at each step. This helps if you need to reverse a step or consult with a mechanic. Also, keep all removed parts organized - you may need to reference them during reassembly.

Verification

After completing the repair, verify that the issue has been resolved:

✓Test the affected component to ensure it functions correctly
✓Check for any error codes or warning lights
✓Monitor the vehicle for a few days to ensure the issue does not recur

Prevention Tips

To prevent this issue from occurring again:

•Follow the manufacturer's recommended maintenance schedule
•Address warning signs early before they develop into major issues
•Use quality parts and fluids recommended for your vehicle
•Keep detailed records of all repairs and maintenance

Tools & Equipment Required

•Tire pressure gauge
•Jack and jack stands
•Tire iron
•Socket set
•Torque wrench
•Wrench set
•Ball joint separator

Parts Required

•Replacement CV joint or axle (if damaged)
•Replacement tires (if needed)
•Suspension components (if worn)

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Diagnostic Steps

1
Inspect the tires for foreign objects or irregular wear patterns.
2
Check the wheel lug nut torque to ensure they are properly secured.
3
Examine the CV joints and axles for signs of wear or damage.
4
Inspect the suspension components for any loose or damaged parts.
5
Scan the vehicle's onboard diagnostics for any hidden error codes that could indicate issues.

Solution

1. Preparation

Gather necessary tools and parts before starting the repair process.
Ensure the vehicle is parked on a level surface and the parking brake is engaged.

2. Tire Inspection

Sub-steps:
1. Remove the hubcaps (if equipped) and inspect the tires for embedded objects.
2. Check for uneven wear patterns which may indicate alignment issues.
3. Rotate or replace tires if necessary.
Tools Required: Tire pressure gauge, jack and jack stands, tire iron.

3. CV Joint and Axle Inspection

Sub-steps:
1. Safely lift the vehicle using a jack and secure it with jack stands.
2. Remove the front wheels to access the CV joints and axles.
3. Inspect the CV boots for tears or leaks. Replace if damaged.
4. Check the CV joints for wear by moving the axle back and forth; listen for clicking sounds.
Tools Required: Socket set, torque wrench.

4. Suspension Component Inspection

Sub-steps:
1. With the vehicle still raised, visually inspect suspension components like control arms and bushings.
2. Look for signs of wear or damage, such as cracks or excessive play.
3. Tighten or replace any loose or damaged suspension components.
Tools Required: Wrench set, possibly a ball joint separator.

5. Reassemble and Lower Vehicle

Sub-steps:
1. Reinstall the wheels and torque the lug nuts to the manufacturer's specifications.
2. Lower the vehicle back to the ground and perform a final inspection of all reassembled parts.