how to fix brake pads grinding noise in Ford Explorer Sixth Generation

Ford Explorer Sixth Generation (2020-present)

Error Codes

2-4 hours

Time

medium

Difficulty

high

Severity

3 min read

570 words

⚠️ Safety Warning

This issue requires immediate attention. If you are not experienced with automotive repairs, consult a professional mechanic. Working on critical systems can be dangerous.

Problem Statement

Learn how to diagnose and fix grinding noise from brake pads in Ford Explorer Sixth Generation. Step-by-step guide with tools and tips.

Affected Component

Brakes

Estimated Time

2-4 hours

⚠️ Safety Warnings

Important safety information - read before proceeding

•Always disconnect the battery before working on electrical components.
•Allow brake components to cool before handling to avoid burns.

Symptoms

•Grinding noise when braking
•Vibration in the brake pedal
•Reduced braking efficiency
•Warning light illuminated on the dashboard
•Visible wear on brake pads during inspection

Diagnostic Steps

1
Inspect brake pads for wear and thickness using a visual inspection.
2
Check the brake rotors for scoring or warping.
3
Verify brake fluid levels in the master cylinder reservoir.
4
Use a dial indicator to measure rotor runout and ensure they are within specifications.
5
Listen for any unusual noises during a slow-speed brake test.

Solution

💡 Expert Tip

For complex repairs like this, consider taking photos at each step. This helps if you need to reverse a step or consult with a mechanic. Also, keep all removed parts organized - you may need to reference them during reassembly.

Verification

After completing the repair, verify that the issue has been resolved:

✓Test the affected component to ensure it functions correctly
✓Check for any error codes or warning lights
✓Monitor the vehicle for a few days to ensure the issue does not recur

Prevention Tips

To prevent this issue from occurring again:

•Follow the manufacturer's recommended maintenance schedule
•Address warning signs early before they develop into major issues
•Use quality parts and fluids recommended for your vehicle
•Keep detailed records of all repairs and maintenance

Tools & Equipment Required

•Socket set
•Torque wrench
•Jack
•Jack stands
•Brake cleaner
•Brake grease

Parts Required

•New brake pads
•Possibly new rotors

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Diagnostic Steps

1
Inspect brake pads for wear and thickness using a visual inspection.
2
Check the brake rotors for scoring or warping.
3
Verify brake fluid levels in the master cylinder reservoir.
4
Use a dial indicator to measure rotor runout and ensure they are within specifications.
5
Listen for any unusual noises during a slow-speed brake test.

Solution

1. Preparation

Gather necessary tools and parts.
Ensure the vehicle is parked on a flat surface and engage the parking brake.
Wear safety goggles and gloves for protection.

2. Remove Wheel

Tools Required: Socket set, jack, jack stands
Sub-steps:
- Loosen the lug nuts slightly while the wheel is still on the ground.
- Jack up the vehicle and secure it with jack stands.
- Remove the lug nuts completely and take off the wheel.

3. Inspect and Remove Brake Components

Tools Required: Socket set, torque wrench, brake cleaner
Sub-steps:
- Inspect the brake pads and rotors for wear; replace if worn beyond specifications (usually 3mm thickness).
- Remove the caliper bolts using a socket wrench and carefully slide off the caliper.
- Secure the caliper with a bungee cord or rope to prevent strain on the brake line.
- Remove the old brake pads from the caliper bracket.

4. Install New Brake Pads

Tools Required: Brake grease, torque wrench
Sub-steps:
- Clean the caliper bracket and rotor surface with brake cleaner.
- Apply brake grease to the back of the new brake pads to prevent squeaking.
- Install the new brake pads into the caliper bracket ensuring correct orientation.
- Reinstall the caliper over the new pads and secure it with the caliper bolts to specified torque (usually around 23-30 ft-lbs).

5. Reassemble and Lower Vehicle

Tools Required: Socket set
Sub-steps:
- Reinstall the wheel and hand-tighten the lug nuts.
- Lower the vehicle off the jack stands and tighten the lug nuts in a crisscross pattern to the manufacturer’s specified torque (usually around 100-120 ft-lbs).

6. Final Check

Tools Required: None
Sub-steps:
- Pump the brake pedal a few times to seat the new pads.
- Check the brake fluid level and top off if necessary.