why does my Ford Explorer Fifth Generation (2011-2019) smell like burning rubber?

Ford Explorer Fifth Generation (2011-2019)

Error Codes

2-4 hours

Time

medium

Difficulty

medium

Severity

3 min read

538 words

Problem Statement

Discover how to diagnose and fix the burning rubber smell in your Ford Explorer (2011-2019). Step-by-step guide with symptoms, diagnostic steps, and solutions.

Affected Component

Engine

Estimated Time

2-4 hours

⚠️ Safety Warnings

Important safety information - read before proceeding

•Ensure the vehicle is parked on a level surface and the engine is cool before starting work.
•Disconnect the battery before performing any work on electrical components.
•Allow the engine to cool before inspecting or working in the engine bay.

Symptoms

•Burning rubber odor, especially noticeable during or after driving
•Possible visible smoke from under the hood
•Check engine light illuminated
•Unusual noises such as squeaking or grinding from the engine bay
•Reduced performance or power loss
•Increased engine temperature

Diagnostic Steps

1
Inspect the engine bay for any visible signs of melted or damaged rubber components.
2
Check the condition of drive belts and pulleys for wear, fraying, or misalignment.
3
Examine the tires for uneven wear, damage, or foreign objects lodged in the tread.
4
Scan the vehicle's OBD-II system for any error codes that may indicate a related issue.
5
Inspect the brake components for signs of excessive wear or overheating.
6
Monitor engine temperature to ensure it is within normal operating range.

Solution

💡 Expert Tip

For complex repairs like this, consider taking photos at each step. This helps if you need to reverse a step or consult with a mechanic. Also, keep all removed parts organized - you may need to reference them during reassembly.

Verification

After completing the repair, verify that the issue has been resolved:

✓Test the affected component to ensure it functions correctly
✓Check for any error codes or warning lights
✓Monitor the vehicle for a few days to ensure the issue does not recur

Prevention Tips

To prevent this issue from occurring again:

•Follow the manufacturer's recommended maintenance schedule
•Address warning signs early before they develop into major issues
•Use quality parts and fluids recommended for your vehicle
•Keep detailed records of all repairs and maintenance

Tools & Equipment Required

•OBD-II scanner
•Jack and jack stands
•Socket set
•Torque wrench
•Flashlight
•Safety glasses
•Gloves

Parts Required

•Replacement drive belts
•Tires (if damaged)
•Brake pads and rotors (if worn)

Related Faults

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Diagnostic Steps

1
Inspect the engine bay for any visible signs of melted or damaged rubber components.
2
Check the condition of drive belts and pulleys for wear, fraying, or misalignment.
3
Examine the tires for uneven wear, damage, or foreign objects lodged in the tread.
4
Scan the vehicle's OBD-II system for any error codes that may indicate a related issue.
5
Inspect the brake components for signs of excessive wear or overheating.
6
Monitor engine temperature to ensure it is within normal operating range.

Solution

1. Preparation

Gather Tools: OBD-II scanner, jack and jack stands, socket set, torque wrench, flashlight, safety glasses, gloves.
Safety Warning: Ensure the vehicle is parked on a level surface and the engine is cool before starting work.

2. Inspect and Replace Drive Belts

Sub-steps:
1. Remove the engine cover if applicable.
2. Visually inspect the drive belts for cracks, fraying, or glazing.
3. Use a wrench to release tension on the belt tensioner and remove the belt.
4. Replace with a new belt, ensuring correct routing as per the vehicle's belt diagram.
5. Reapply tension and check for proper alignment.

3. Check and Replace Tires

Sub-steps:
1. Jack up the vehicle and remove the wheels.
2. Inspect the tires for uneven wear, cracks, or foreign objects.
3. Replace any damaged tires with new ones, ensuring they are the correct size and type.
4. Reinstall wheels and torque to the manufacturer’s specifications.

4. Brake Inspection

Sub-steps:
1. Remove the wheel and inspect brake pads and rotors for wear.
2. Look for signs of overheating or burning, such as discoloration.
3. Replace any worn brake components as necessary.
4. Reassemble the wheel and lower the vehicle.