how to replace the brake pads on a Ford Explorer Fifth Generation (2011-2019)

Ford Explorer Fifth Generation (2011-2019)

Error Codes

1-2 hours

Time

medium

Difficulty

high

Severity

4 min read

630 words

⚠️ Safety Warning

This issue requires immediate attention. If you are not experienced with automotive repairs, consult a professional mechanic. Working on critical systems can be dangerous.

Problem Statement

Step-by-step guide to replace brake pads on a Ford Explorer (2011-2019). Learn symptoms, diagnostic steps, tools, and safety tips for effective repair.

Affected Component

Brakes

Estimated Time

1-2 hours

⚠️ Safety Warnings

Important safety information - read before proceeding

•Ensure the vehicle is on a flat surface, engage the parking brake, and wear safety glasses.
•Ensure the vehicle is securely lifted on jack stands before working underneath.
•Always allow brakes to cool before servicing to prevent burns.

Symptoms

•Squeaking or grinding noise when braking
•Vibration or pulsation while applying brakes
•Reduced braking efficiency
•Brake warning light illuminated on the dashboard
•Brake pads visibly worn down during inspection

Diagnostic Steps

1
Inspect the brake pads visually for wear indicators.
2
Check the brake fluid level in the master cylinder reservoir.
3
Measure the thickness of the brake pads using calipers.
4
Inspect the brake rotors for signs of wear or damage.
5
Test the brake pedal for firmness and responsiveness.

Solution

💡 Expert Tip

For complex repairs like this, consider taking photos at each step. This helps if you need to reverse a step or consult with a mechanic. Also, keep all removed parts organized - you may need to reference them during reassembly.

Verification

After completing the repair, verify that the issue has been resolved:

✓Test the affected component to ensure it functions correctly
✓Check for any error codes or warning lights
✓Monitor the vehicle for a few days to ensure the issue does not recur

Prevention Tips

To prevent this issue from occurring again:

•Follow the manufacturer's recommended maintenance schedule
•Address warning signs early before they develop into major issues
•Use quality parts and fluids recommended for your vehicle
•Keep detailed records of all repairs and maintenance

Tools & Equipment Required

•Jack
•Jack stands
•Lug wrench
•Socket set
•C-clamp or brake caliper tool
•Torque wrench
•Brake cleaner
•Safety glasses

Parts Required

•New brake pads
•Brake lubricant (if needed)

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Solution

1. Preparation

Tools Required: Jack, jack stands, lug wrench, socket set, C-clamp or brake caliper tool, torque wrench, brake cleaner, and safety glasses.
Safety Warnings: Ensure the vehicle is on a flat surface, engage the parking brake, and wear safety glasses.

2. Lift the Vehicle

Loosen the lug nuts on the front wheels slightly while the vehicle is still on the ground.
Use the jack to lift the vehicle and securely place it on jack stands.
Remove the lug nuts and take off the front wheels.

3. Remove the Brake Caliper

Locate the caliper bolts on the back of the brake caliper.
Using a socket, remove the caliper bolts and carefully slide the caliper off the brake rotor.
Support the caliper using a bungee cord or rope to prevent strain on the brake line.

4. Remove Old Brake Pads

Take note of the position of the old brake pads and any shims or clips.
Slide the old brake pads out of the caliper bracket.
Inspect the caliper bracket for debris and clean if necessary.

5. Install New Brake Pads

Apply brake cleaner to the new pads and allow them to dry.
Place the new brake pads into the caliper bracket in the same orientation as the old ones.
Ensure any shims or clips are reinstalled properly.

6. Compress the Caliper Piston

Use a C-clamp or brake caliper tool to compress the caliper piston back into its bore. This is necessary to accommodate the new, thicker brake pads.
Ensure the piston is fully retracted before reinstallation.

7. Reinstall the Brake Caliper

Slide the caliper back over the new brake pads and align it with the caliper bracket.
Reinstall the caliper bolts and tighten to the manufacturer’s specifications (typically around 25-35 ft-lbs).

8. Reassemble and Lower Vehicle

Reinstall the front wheels and hand-tighten the lug nuts.
Lower the vehicle from the jack stands and fully tighten the lug nuts in a star pattern to the specified torque (usually 100-110 ft-lbs).

9. Final Check

Pump the brake pedal several times to seat the new brake pads.
Check the brake fluid level and top off if necessary.